Custom Coating Innovations | Wildlife Mitigation | Fire Prevention | Dip Molding

Customized solutions for Grid Reliability Wildlife Mitigation Fire Prevention

Custom Coating Innovations (CCI) specializes in the design and manufacture of protective electrical utility covers using advanced dip molding techniques and proprietary materials. Serving major power utilities nationwide, CCI offers both standard and customized solutions to enhance grid reliability, protect wildlife, and mitigate fire risks.

CCI designs and produces durable, flame-resistant, and UV-stable covers that safeguard critical infrastructure from wildlife interference and environmental hazards. Our proprietary ZEROflame® material ensures compliance with stringent industry standards, delivering reliable protection that enhances grid resilience and safety. 

Years of Experience
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CCI’s protective utility covers are designed to meet the specific needs of the electrical utility industry. Utilizing our proprietary ZEROflame® material and dip molding process, we deliver durable, UV and fire-resistant covers that protect critical infrastructure, prevent fire hazards, and safeguard wildlife. With over 30 years of experience and zero product failures, our solutions are both reliable and cost-effective.

Our Vision

To be the premier provider of customized protective solutions in the electrical utility industry…

Our Mission

To provide superior products that protect both infrastructure and wildlife, ensuring safety…

Core Values

Customer-Centricity: We prioritize understanding and addressing the unique challenges…

Responsive Service

We listen to our clients' challenges and provide timely solutions, whether through standard products or custom designs.

Quality Assurance

Our utility covers are backed by an industry-leading 10-year warranty, reflecting our confidence in their durability and performance.

American Manufacturing

All our COVERSMART™ branded covers are proudly made in the USA, ensuring high standards of quality and supporting local industries.

What makes CCI unique compared to competitors?

Specialized Expertise in Dip Molding:

CCI specializes in dip molding technology, which provides a lower cost of entry for developing a customized product. Unlike competitors who work with injection molding or vacuum forming, both of which require a significant up front cost, CCI’s dip molding process and in-house capabilities allow us to develop a custom part in a fraction of the time and at a significantly lower cost than our competitors.

Proprietary ZEROflame® Material:

CCI’s development of our proprietary ZEROflame® material – a plastisol formulation that provides superior durability, extended UV resistance, and fire resistance, ensuring long-lasting protection for electrical components and wildlife.

Proven Track Record of Reliability:

With over 30 years of experience and no reported product failures, CCI's commitment to quality is unmatched. Our industry-leading 10-year warranty further underscores our confidence in our products' performance.

Innovative Flip Series Design:

CCI's patent-pending Flip Series offers a one-piece assembly with no loose parts, an integrated "flip" closure, and hotstick compatibility for easy installation. This design is fully customizable to meet specific application needs.

Portrait of a metal industrial factory worker in the numerical control sector
Black woman factory worker wearing coveralls in a large sheet metal factory.

CCI integrates wildlife protection, fire prevention, and grid reliability into the core of our mission, ensuring that our protective covers prevent electrical hazards while maintaining uninterrupted grid operation.

flock of birds
Utility Workers! Bucket Lifts!

CCI prioritizes understanding and addressing the unique challenges of our clients by offering both standard and custom-made solutions, providing more effective solutions than off-the-shelf options from competitors.